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DIN EN ISO 9001 certified#1.0 DIN EN ISO 9001
UL 508 certified#1.0 UL 508
CE certified#1.0 CE

Ultraflexx® highly flexible busbars

Press-welded connections over entire cross-section
Vibration-resistant connections
Minimal contact resistance
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Price Price Available on Request
Individual lengths available
Custom insulation options
Certifications: DIN EN ISO 9001, UL 508, CE, RoHS
View Specs

Trusted by Hundreds of Companies Globally

Technical Specifications Overview

Detailed technical parameters and performance characteristics for optimal electrical installations.

PARAMETER
SPECIFICATION
Cross Sections
25 to 240 mm²
Standard Length
up to 1000 mm
Single Wire Diameter
0.15 mm
Insulation
halogen-free polyolefin hose
Wall Thickness
0.8 ±0.3 mm
Operating Temperature
-55°C to +125°C
Operating Voltage
max. 1000 VAC – 1500 VDC
Dielectric Strength
20kV/mm
Material
flat copper mesh made of Cu-ETP1
Electrical Conductivity
58 MS/m
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Engineered for Superior Performance

Advanced features designed to deliver exceptional reliability and flexibility in critical electrical applications.

Exceptional Flexibility

Highly flexible flat mesh construction allows for easy installation in tight spaces and complex routing configurations without compromising electrical performance.

Superior Insulation

Robustly insulated with halogen-free polyolefin that provides excellent protection against environmental factors and ensures long-term reliability in demanding applications.

Wide Temperature Range

Operating temperature range from -55°C to +125°C ensures reliable performance across extreme environmental conditions and industrial applications.

Low Heating in Short Circuit

Advanced copper mesh design minimizes heating during short circuit events, providing enhanced safety and protection for electrical systems and personnel.

Vibration Resistance

Press-welded connections over the entire cross-section provide vibration-resistant performance, ensuring stable electrical connections in dynamic industrial environments.

Corrosion Resistant

High-quality Cu-ETP1 copper construction ensures no corrosion over extended service life, maintaining optimal electrical conductivity and system reliability.

Frequently Asked Questions

What makes Ultraflexx® busbars superior to traditional cable connections?
Ultraflexx® busbars offer press-welded connections over the entire cross-section, providing superior electrical contact, lower power loss, minimal contact resistance, and excellent flexibility compared to pre-assembled cables. They also provide better mechanical long-term behavior and vibration resistance.
What is the maximum operating voltage and temperature range?
Ultraflexx® busbars can handle up to 1000 VAC or 1500 VDC and operate reliably in temperatures ranging from -55°C to +125°C, making them suitable for extreme industrial environments and demanding applications.
Can I order custom lengths and insulation options?
Yes, Ultraflexx® busbars are available in individual lengths on request and can be customized with specific insulation requirements to meet your exact application needs and installation specifications.
What certifications do Ultraflexx® busbars comply with?
Ultraflexx® busbars are certified to DIN EN ISO 9001, UL 508, RoHS, CE, REACH, and IEC 61439-1 standards, ensuring compliance with international quality and safety regulations for electrical components.
What are the available cross-section sizes and bending radii?
Ultraflexx® busbars are available in cross-sections from 25 to 240 mm² with corresponding minimum bending radii ranging from 6cm for 25mm² and 50mm² sizes up to 9cm for 240mm² sections, providing excellent flexibility for various installation requirements.

Applications Across Multiple Industries

Ultraflexx® busbars provide reliable electrical connections for diverse industrial and commercial applications requiring flexibility and durability.

Flexible electrical connectors in control cabinet installations with vibration-resistant connections#1.2

Control Cabinet Connections

Perfect for flexible connectors between control cabinet modules and units, providing vibration-resistant connections in industrial automation systems.

Alternative to pre-assembled cables in electrical installations with space-saving design#1.2

Cable Replacement Solutions

Best alternative to pre-assembled cables, offering superior flexibility and reliability in complex electrical installations with minimal space requirements.

Vibration-absorbing electrical connectors for switching surges and electrical protection#1.2

Vibration & Surge Protection

Flexible connectors that effectively absorb vibrations and switching surges, providing enhanced protection and stability in dynamic industrial environments.

Flexible electrical installations with space optimization and highly flexible connections#1.2

Space-Optimized Installations

Enables flexible use of space in electrical installations while maintaining optimal electrical performance and providing highly flexible electrical connections.

Highly flexible electrical connections for specialized applications requiring maximum flexibility#1.2

Specialized Applications

Ideal for applications requiring highly flexible electrical connections where traditional solutions cannot provide adequate performance and reliability.

What Our Customers Are Saying

Real experiences from engineers and professionals who rely on our electrical solutions for their critical projects.

Exceptional Flexibility and Reliability

The Ultraflexx® busbars have transformed our panel installations. The flexibility is outstanding, and we've experienced zero connection failures since implementation. Installation time has been reduced significantly compared to traditional cables.

MJ

Michael Johnson

Senior Electrical Engineer

Superior Performance in Harsh Conditions

Working in extreme temperatures and high-vibration environments, these busbars have proven their durability. The minimal contact resistance and excellent conductivity maintain our system performance at peak levels consistently.

SL

Sarah Lee

Plant Manager

Cost-Effective Solution for Complex Installations

The customization options and space-saving design have allowed us to optimize our control cabinet layouts. The press-welded connections provide superior reliability compared to our previous cable solutions.

DR

David Rodriguez

System Integrator

Technical Excellence and Support

ValuAdd's technical expertise helped us select the right cross-sections and configurations for our specific application. The busbars perform flawlessly in our high-demand manufacturing environment.

LM

Lisa Martinez

Maintenance Supervisor

Reliable Long-Term Performance

After three years of continuous operation, these busbars show no signs of degradation. The corrosion resistance and mechanical stability have exceeded our expectations for long-term reliability.

JT

James Thompson

Electrical Contractor

Perfect for OEM Applications

The consistent quality and customization capabilities make these busbars ideal for our OEM products. Our customers appreciate the enhanced performance and reliability in their final installations.

AW

Amanda White

OEM Product Manager

Explore Our Busbar Solutions

Discover our complete range of high-performance busbars designed for demanding electrical applications and industrial environments.

Isoflexx® laminated busbars

Very flexible laminated busbars with high-quality insulation, featuring loose lamellae for excellent flexibility and easy installation. Up to 40% smaller conductor cross-section compared to cables with reinforced edges and extreme heat resistance.

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Need a Custom Electrical Solution?

Our technical experts can help you select the optimal busbar configuration for your specific application requirements.

Ready to Upgrade Your Electrical Systems?

Connect with our technical team to discuss your specific busbar requirements and discover how Ultraflexx® can enhance your electrical installations.

For immediate technical support, call (555) 123-4567 or email technical@valuadd.com

Request Quote

For immediate technical support, call (555) 123-4567 or email technical@valuadd.com

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